The EKEPC2 controller is Modbus-RTU protocol with RS485 communication, which can communication with controller read or write commands for charger, the controller addtional functions including: non-contact IC card connection module, residual current monitoring unit, DLB management, LCD dislay, kWH Meter, Electronic lock, external emergency stop pushbutton, etc. These function must be NOTED when ordering.
Model Specification | EKEPC2-C/S |
Operating voltage | AC230V±10%50Hz |
Output the PWM signal | 10A,16A,20A,25A,32A/63A |
Output control AC contactor | Passive contacts |
Additional connection function (optional) | 1.RCMU leakage monitoring mode(AC 30mA+DC6mAmA) 2. Non-contact IC Card 3.DLB current balance mode 4. Current sensor access mode (DC+12V Output 0-5V) 5. With LCD display |
Communication function (Optional) | 1-way RS485 (Modbus-RTU)/RS232 2-way RS485 (Modbus-RTU)/RS232 for master slave mode |
Output auxiliary voltage | DC12V/100mA、DC5V/100mA |
Ambient temperature | -40℃ ~+70℃ |
Humidity | ≤85% |
IP degree | IP22 |
Cooling method | Natural cooling |
Installation method | DIN rail standard |
Weight | 40g |
Maximum charging capacity Selection 10A, 16A,20A,25A,32A, Through the dial swi |
Controller Features
The EKEPC2-C/S controller is a kind of product suitable for charging pile of electric vehicle.
1)Software correction instructions,such as EKEPC2
2)Maximum charging capacity indication 10A,16A,20A,25A,32A or 6A,8A,10A,13A,16AThrough the
internal dial switch (The factory default setting is 32A).
3)"C"for the cable version and"S"for the socket (without cable)version
Select controller additional functions:
Switch the DIP switch to "ON"which corresponding to the functions you need
The functions of the corresponding positions are described as
follows:In the "ON"position
1:Open LCD display function,have to connected a LCD Screen
2:Open Dynamic Load Balance Working Mode,have to connected a
DLB current monitoring device,a RS485 communication kWH meter or Current Transformer(CT only working for single phase)
3:Socket version working mode
4:Open Function with RFID,have to connected a RFID module and RFID card
5:Open Function with Electronic Lock,should connected to a electronic lock
6:Open Function with DC6mA leakage current protection,should connected to a RCMU
The functions of the corresponding positions are described as follows:
In the "OFF"position
1:No need for LCD Screen
2:No need for DLB function
3:Cable version working mode
4:No need for RFID function
5:No need for electronic lock function
6:No need for RCMU(DC6mA protection )function
EKEPC2 -C/S EVSE Controller Application Case.
The following is a schematic diagram of an application case.
EKEPC2-C/S EVSE Protocol Controller connection status
No. | State Code |
LED Color | LED State | PE、CP、PP state | Controller state | Remark |
0 | K | Red | 5Hz flashing | Power self detect failed | Fault--1# | Power self-check failed! Please turn the power back on! |
1 | A | Blue | 1Hz flashing | CP disconnection | Ready | |
2 | l | Blue | 2Hzflashing | Waiting for IC card | RFID Waiting | |
3 | B | Blue | Stabilization | CP connect to diode+2.7KQ | Connected | |
4 | B | Blue | Stabilization | CP connect to diode+1.3KQ | Connected | |
5 | C | Green | Green brightening | CP connect to diode+2.7KQ parallel connect1.3KΩ |
Charging | |
6 | D | Red | Stabilization | CP connect to diode+2.7KQ parallel connect 1.3KQ parallel connect 270F Or CP connect to diode+270R Or CP connect to diode+270R parallel connect 2.7KQ Or CP connect to diode+270R parallel connect 1.3KQ |
Fault--2# | Need Ventilation! |
7 | F | Red | 1Hz flashing | CP line short circuit with PE line | Fault--3# | CP-PE short circuit! Please check the CP line |
8 | H | Red | 5 Hzflashing | RCMU occurs residual current or self detect failed | Fault--4# | RCMU leakage or self-inspection failure |
9 | E | Red | 2Hzflashing | Diode short circuit (Requirement waiting the CP disconnected) |
Fault--5# | EV-Charing Socket Fault |
10 | G | Blue+Red | 2Hzflashing | PP line disconnection | Fault--6# | SPLIT PP wire, Please check the PP line |
11 | J | Red+Green+Blue | 2Hzflashing | Electromagnetic Lock failed | Fault--7# | Electronic Lock Disabled |
12 | L | Blue | 5Hzflashing | IC card failed | Fault--8# | RFID card is not valid |
13 | M | Red+Green | 1Hzflashing | Circuit overload,DLB Mode activated | Fault--9# | Circuit overload DLB Mode activated |
EKEPC2-C/S EV Charge Controller RS485 communication description
Modbus communication protocol, baud rate: 9600, 8, n, 1 Address: 1-255 Default: 255 (broadcast address)
Register address | Data description (power failure protection) | (R/W) | type of data | Defaults |
86 | Overvoltage protection value (0.01V) | R/W | 16-bit integer | 26500 |
87 | Under-voltage protection (0.01V) | R/W | 16-bit integer | 16500 |
88 | Overcurrent protection value (XX%) | R/W | 16-bit integer | 120 |
89 | Remote start and stop (0 invalid, 1 start, 2 stop) | R/W | 16-bit integer | 0 |
90 | 1# Meter A-phase voltage address number (65535 is an invalid address) | R/W | 16-bit integer | 65535 |
91 | 1# Meter B-phase voltage address number (65535 is an invalid address) | R/W | 16-bit integer | 65535 |
92 | 1# Meter C-phase voltage address number (65535 is an invalid address) | R/W | 16-bit integer | 65535 |
93 | 1# total current address number (65535 is an invalid address) | R/W | 16-bit integer | 65535 |
94 | 1# total power address number (65535 is an invalid address) | R/W | 16-bit integer | 65535 |
95 | 1# Total KWH address number (65535 is an invalid address) | R/W | 16-bit integer | 65535 |
96 | 2# DLB current address of the meter (65535 is an invalid address) | R/W | 16-bit integer | 65535 |
97-99 | spare | R/W | 16-bit integer | 0 |
100 | Device address number | R/W | 16-bit integer | 255 |
101 | DLB maximum startup current (0.01A) | R/W | 16-bit integer | 3500 |
102 | DLB maximum protection current (0.01A) | R/W | 16-bit integer | 4500 |
103 | Maximum current of DLB current transformer (0.01A) | R/W | 16-bit integer | 10000 |
104 | DLB current sampling calibration coefficient | R/W | 16-bit integer | 1270 |
105-108 | spare | R/W | ||
109 | Max Output Current PWM Duty cycle(*100) | R/W | 16-bit integer | 9000 |
110 | RCMU function selection 0 disable 1 enable, other values are selected by DIP switch | R/W | 16-bit integer | 3 |
111 | RFID function selection 0 disable 1 enable, other values are selected by DIP switch | R/W | 16-bit integer | 3 |
112 | Lock function selection 0 disable 1 enable, other values are selected by DIP switch | R/W | 16-bit integer | 3 |
113 | Cable function version selection 0 disable 1 enable, other values are selected by DIP switch | R/W | 16-bit integer | 3 |
114 | DLB function selection 0 disable 1 enable, other values are selected by DIP switch | R/W | 16-bit integer | 3 |
115 | PID control parameter P of DLB | R/W | 16-bit integer | 100 |
116 | PID control parameter I of DLB | R/W | 16-bit integer | 1 |
117 | PID control parameter D of DLB | R/W | 16-bit integer | 100 |
118-119 | Controller ID number Up to 9 digits | R/W | 32-bit integer | 0 |
120 | Temperature correction (how much difference is input) H | R/W | 16-bit integer | 1024 |
121 | R/W | 16-bit integer | 0 | |
122 | Release temperature protection value | R/W | 16-bit integer | 600 |
123 | Maximum temperature protection value | R/W | 16-bit integer | 700 |
124 | Frequency correction (how much difference is input) | R/W | 16-bit integer | 65528 |
125 | Duty cycle correction (how much difference is input) | R/W | 16-bit integer | 0 |
126 | Trademark selection 0 none 1WATT 2VOLU | R/W | 16-bit integer | 0 |
127 | Pole selection: 1P 3P Default: 1 | R/W | 16-bit integer | 1 |
128 | The first gear current setting value PWM | R/W | 16-bit integer | 1667 |
129 | The second gear current setting value PWM | R/W | 16-bit integer | 2167 |
130 | The third gear current setting value PWM | R/W | 16-bit integer | 3333 |
131 | The Fourth gear current setting value PWM | R/W | 16-bit integer | 4167 |
132 | The Fifth gear current setting value PWM | R/W | 16-bit integer | 5333 |
133 | The sixth gear current setting value PWM | R/W | 16-bit integer | 5333 |
134-139 | spare | R/W | ||
140 | Software version number | R | 16-bit integer | 1002 |
141 | Current working status: Corresponding status 0-11 | R | 16-bit integer | |
142 | PWM value for cable gauge | R | 16-bit integer | |
143 | RCMU status 00 is not selected 01 works normally 02 self-test failed 03 charging circuit has leakage | R | 16-bit integer | |
144 | RFID status 00 Not selected 01 IC card not operating 02 IC card closed 03 IC card open | R | 16-bit integer | |
145 | RFID status 00 Not selected 01 IC card not operating 02 IC card closed 03 IC card open | R | 16-bit integer | |
146 | Current value of the DLB function | R | 16-bit integer | |
147 | Current value of charging pile 0-200.0A | R | 16-bit integer | temporarily invalid |
148 | Current voltage value of charging pile) 0-500.0V | R | 16-bit integer | temporarily invalid |
149 | Current power value of charging pile 0-22000W | R | 16-bit integer | temporarily invalid |
150 | Calibration value AD value of reference current | R | 16-bit integer | temporarily invalid |
151 | PWM duty cycle corresponding to the current set by the rotary switch | R | 16-bit integer | |
152 | Current output PWM duty cycle | R | 16-bit integer | |
153 | CP positive voltage | R | 16-bit integer | temporarily invalid |
154 | CP negative voltage | R | 16-bit integer | temporarily invalid |
155 | Overcurrent count | R | 16-bit integer | temporarily invalid |
156 | Small current count | R | 16-bit integer | temporarily invalid |
157 | Current Temperature | R | 16-bit integer | |
158 | temperature AD | R | 16-bit integer | temporarily invalid |
159 | 1# meter A phase voltage | R | 16-bit integer | |
160 | 1# meter B phase voltage | R | 16-bit integer | |
161 | 1# meter C phase voltage | R | 16-bit integer | |
162 | 1# meter current | R | 16-bit integer | |
163 | 1# total power of the meter | R | 16-bit integer | |
164-165 | 1# The total electricity of the meter | R | 32-bit integer | |
166 | 2# The current on the DLB meter | R | 16-bit integer |
Note: 1) Register address: 90-95 register value is: a) =65535, this time the address is invalid, all data will be in accordance with the controller set value to display and judge. b) = When the external communication address is 1, the controller will read the corresponding value in the meter. See Table 1 below
If the DLB function is enabled and register 96 data is a) =65535, the controller will read the sampling value of the external current transformer. b) = Register number of current value in the ammeter with external communication address 2, the controller will read the current value in the ammeter. See Table 1 below
Table 1:
Name | Addr(Dec) | Length | Property | Type | Controller address |
L 1 phase voltage | 2304 | 4 | Float | R | 90 |
L 2 phase voltage | 2306/65535 | 4 | Float | R | 91 |
L 3 phase voltage | 2308/65535 | 4 | Float | R | 92 |
L 1 phase current | 2310 | 4 | Float | R | |
L 2 phase current | 2312/65535 | 4 | Float | R | |
L 3 phase current | 2314/65535 | 4 | Float | R | |
Average current | Jun-18 | 4 | Float | R | 93 |
Sum of three-phase current | 2320 | 4 | Float | R | |
Total active power | 2322 | 4 | Float | R | 94 |
L1-2 line voltage | 2324 | 4 | Float | R | |
L1-2 line voltage | 2326 | 4 | Float | R | |
L1-2 line voltage | 2328 | 4 | Float | R | |
Three-phase line voltage average | 2330 | 4 | Float | R | |
There is always power | 2332 | 4 | Float | R | 95 |
Name | Addr(Dec) | Length | Property | Type | Controller address |
Average current | 2318 | 4 | Float | R | 96 |
Maximum current | 2334 | 4 | Float | R | 96 |
Table 2:
Name | Addr(Dec) | Length | Property | Type | Controller address |
L 1 phase voltage | 0 | 4 | Float | R | 90 |
L 2 phase voltage | 2 | 4 | Float | R | 91 |
L 3 phase voltage | 4 | 4 | Float | R | 92 |
L 1 phase current | 6 | 4 | Float | R | |
L 2 phase current | 8 | 4 | Float | R | |
L 3 phase current | 10 | 4 | Float | R | |
Average voltage | 42 | 4 | Float | R | |
Average current | 46 | 4 | Float | R | 93 |
Sum of three-phase current | 48 | 4 | Float | R | |
Total active power | 52 | 4 | Float | R | 94 |
L1-2 line voltage | 200 | 4 | Float | R | |
L1-2 line voltage | 202 | 4 | Float | R | |
L1-2 line voltage | 204 | 4 | Float | R | |
Three-phase line voltage average | 2.6 | 4 | Float | R | |
There is always power | 342 | 4 | Float | R | 95 |
Name | Addr(Dec) | Length | Property | Type | Controller address |
Average current | Jun-46 | 4 | Float | R | 96 |
Max. current | 396 | 4 | Float | R | 96 |
EKEPC2-C/S Communication Message Example:DLB Maximum Current Change
Change the maximum current set in DLB to 60.00A (6000) and register address number to 102(66H):
The upper computer sends: FF 06 00 66 17 70 72 1F
Address + Function code + start address number high level + Start address number low level + data high level + data low level +CRC check
Controller replies: FF 06 00 66 17 70 72 1F
Address + Function code + start address number high level + Start address number low level + data high level + data low level +CRC check
3.2 Read the device SN (2022010158-- 7885 6D2E) :
Upper computer send: FF 03 00 76 00 02 30 0F
Controller reply: FF 03 04 (6D 2E 78 85) 7A FA
For other packet formats, see Modbus International Communication Protocol Standard.
Installation
Terminai function speficification
S/No. | Mark | function | Specification |
1 | L | Live line | Product working power supply:AC230V±10%50Hz |
2 | N | Neutral line | |
3 | P1 | Relay/contactor Al connect to L P1connect to N |
AC contactor connected to the connection load of charging station |
4 | P2 | Relay coil A2 | |
5 | FB | Reflect signal of the electromagnetic lock |
This is the feeback signal on the electromagnetic lock directly to the passive contact output terminal of the electromagnetic lock |
6 | FBOV | ||
7 | MH | Electromagnetic lock positive voltage | Provide positive and negative pulse voltage of electromagnetic lock,duty cycle outputpulse(1:3)and total pulse output maximum driving capacity of 500ms |
8 | ML | Electromagnetic lock negative voltage | |
9 | +5V | DC+5V | External indicatorlight,DC5V/10mA drive capability |
10 | RED | Red LED | |
11 | GRE | Blue LED | |
12 | BLU | Green LED | |
13 | TST NC OV |
RCMU fault signal(DC5V), output terminal |
When the controller detects this end signal,means this line occur fault (including≥DC6mA eakage signal),the controller will cut off the charging power,untill this fault signal is solved,the controller will automatic resumes the charging state |
14 | FLT | RCMU test signal(DC5V), | The controller outputs the test signal before each charging,using to check that the working ot |
15 | +5V | the input terminal | the RCMU whether normal |
16 | RFID | RFID-controlied input signal | The signal of external non-contact IC card reading module,input is TTL voltage signal,DC 3.3V/5V |
17 | CT1 | Current transformer | When the controller requires DLB function,it requires connect to current transformer signal,the signal is:AC0-5A.This function can dynamically balance the power load,adjust the outputin time, control the charging current,and protect the safety of the power supply line |
18 | CT2 | ||
19 | PE | Power supply | Earth terminal |
20 | CP | Connect to the vehicle CP | Communication connection with electric vehicle,output PWM wave |
21 | PP | Charging cable current dentification |
When this end is a socket type charging station, t identify the current specification of charging cable |
22 | +5V | +5VPower Supply | Supply DC5V/100mA power output |
23 | A+ | A+for RS485 Communications | It can communicate with RS485 equipment.The communication standard conforms to Modbus-RTU slave mode.Baud rate:38400,N,8,1 address number default:255(Broadcast address) See Table A for details |
24 | B- | B-for RS485 Communications |
EKEPC2-C/S EV Charge Controller Wiring
Single Phase Wiring
Three Phase Wiring
Wiring instructions
Rated Current | Main Circuit Cable | Controller Circuit Cable | PP/CP Cable |
16A | 2.5 mm² | 1.5 mm² | 0.5 mm² |
32A | 6 mm² | 1.5 mm² | 0.5 mm² |
Overall dimension(mm)